Man in yellow vest putting mechanical items in a box

What Is the Best Cartonization Software? Free Demo Available

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What is cartonization? 

If you’ve ever tried to fit too many (or too few) items into a single box you already understand the challenge cartonization solves. In shipping and fulfillment, cartonization is the process of determining the most efficient carton or container for a shipment based on product dimensions, weight, and orientation.

Think of it as a digital packing expert built into your warehouse management system (WMS). (You know that warehouse packer who has been there long enough to know exactly the best way to package each item?) Cartonization software evaluates every order, product, and packaging option to find the best fit as quickly as possible. It automatically chooses the right carton size, the optimal arrangement of items, and even the most cost-effective carrier scenario.

Why does it matter? Because with shipping costs continually rising, every inch of box space and every ounce of weight adds up. Inefficient packing leads to higher dimensional (DIM) weight charges, excess packaging waste, and slower fulfillment times. Smart cartonization eliminates the guesswork, helping companies ship faster, reduce costs, and deliver a better experience for their customers.

With the right technology, carton selection becomes less about guesswork and more about data-driven precision. Let’s look at what effective cartonization shipping software actually does.

Core components of cartonization software

Cartonization software is built on intelligent algorithms designed to think like a seasoned packer, but faster. It evaluates product dimensions, weight, orientation, and stacking rules in real time to determine the best way to pack each order. The goal is simple: maximize space while minimizing cost and material use.

At its core, cartonization software combines three essential capabilities:

  • Algorithm-driven decisions: Advanced logic analyzes every order to select the most efficient carton configuration. It can even account for product restrictions, such as fragile items or orientation limits, ensuring the chosen solution is both cost-effective and safe.
  • Automation of packing: Instead of relying on manual calculations or trial and error, the software automatically determines how items should be arranged and which carton to use, reducing errors and saving valuable time.
  • Real-time calculations: Whether an order changes mid-process or a last-minute substitution occurs, cartonization software instantly recalculates to keep fulfillment running smoothly.

When these elements work together, the result is a streamlined, highly efficient packing process that sets the stage for faster fulfillment, lower costs, and greater accuracy.

Next, let’s look at the tangible benefits cartonization software brings to warehouse operations.

Benefits of using cartonization software

The benefits of cartonization software are likely greater than you think. In part, it’s a case of you don’t know what you don’t know. Add a touch of if it’s not broken, don’t fix it, and you’re about there. But adding cubing software to your workflow can improve efficiency in ways that go far beyond what you might expect, some immediately obvious, others pleasantly surprising.  

Cost savings

The low-hanging fruit of cost savings comes from not paying to ship air. That’s where the DIM weight charges come in—the bigger the box, the higher the cost of shipping. Using smaller cartons with less filler drives down those costs even further, saving both money and space. . 

Waste reduction

Using the right size cartons means you’ll use less carton material and filler. One company, FabFitFun, cut carton material usage by 30% after implementing cartonization software, proof that small adjustments can have a big impact. 

Vitesse

Unless you’re packing the same items in the same box on repeat, even the most experienced warehouse worker needs time to think through what size carton to use and how to arrange products inside. Cartonization software eliminates the guesswork by instantly suggesting both the proper carton size and the most efficient product arrangement. Those saved seconds add up to meaningful time and labor savings across thousands of orders. 

Sustainability

Less packaging material means less waste, lower shipping weight, and a smaller environmental footprint. When Siemens Healthineers implemented a cartonization solution, they were able to use smaller coolers for their dry ice shipments, reducing expanded polystyrene (EPS) usage by an estimated 5,240 kilograms per year. 

Improved accuracy

People make mistakes. It’s inevitable. Cartonization software helps eliminate manual errors by using precise calculations every time. The result is a consistent, repeatable process that improves accuracy, efficiency, and customer satisfaction.

Cartonization streamlines packing and transforms it into a measurable advantage. Next, let’s explore the different types of cartonization solutions and how to determine which one fits your operation best.

Types of cartonization solutions

Not all cartonization solutions are created equal. Depending on the type of operation you run and the complexity of your orders, you may need anything from a simple packing assistant to a fully automated, AI-driven system. This table shows how they compare: 

 

Type Description Best for
Manual cartonization Uses spreadsheets or rules of thumb to select box sizes. Prone to human error and inefficiency. Low-volume operations or uniform product lines
Liquid cubing Calculates fill levels for liquids, gels, or irregular items to determine the best container size. Food, cosmetics, and chemical industries
3D cartonization Uses 3D spatial modeling (similar to bin packing) to determine how items fit together for optimal space use. Complex or mixed-product shipments requiring precision
Automated packaging systems Integrates with physical machinery to construct, fill, and seal boxes automatically. High-volume, high-speed fulfillment centers
AI-powered cartonization Learns from historical data to predict optimal configurations based on order patterns and product mix. Dynamic operations seeking continuous optimization
Cloud-based cartonization Operates through the cloud for scalability, flexibility, and seamless integration with WMS, TMS, and ERP systems. Multi-location or fast-scaling operations needing real-time coordination

Each solution brings its own strengths, and many businesses use a hybrid approach; combining automation, AI, and cloud capabilities for maximum efficiency.

No matter which approach you choose, the goal remains the same: to pack smarter, ship faster, and save more.

MagicLogic cartonization software

MagicLogic delivers confidence in every shipment. As an AI-powered, 3D cartonization and load planning solution with cloud integration capabilities, MagicLogic helps companies pack smarter, faster, and with greater precision. Its advanced algorithms analyze every order and determine the most efficient way to use available space while minimizing cost, material waste, and handling time.

Unlike basic 3D bin-packing tools, MagicLogic’s software is designed for real-world complexity. In a matter of seconds, it accounts for carton sizes, stacking rules, product orientations, and weight limits. The result is an optimized plan that ensures every order is packed securely, efficiently, and ready to ship.

MagicLogic’s solutions are also customizable and scalable, making them a strong fit for any operation from ecommerce fulfillment centers to global manufacturing and distribution networks. Seamless integration with WMS, TMS, and ERP systems allows businesses to automate their packing and shipping processes without disrupting existing workflows.

If your operation is ready to reduce costs, streamline fulfillment, and increase efficiency, it’s time to see what MagicLogic can do for you. Contact us today to schedule a free demo and experience the best cartonization software in action.

peach tree

Load Optimization Essentials: Strategies for Success

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In my backyard, we prune our peach tree into a bowl shape. It’s not just for looks; pruning keeps the branches open so sunlight can reach every leaf, the fruit grows evenly, and harvesting is simple. Left to grow wild, the tree would still produce peaches, but many would be small, hard to reach, or lost in the shade. With the right structure, though, the same tree produces a bigger, easier-to-harvest yield. 

Logistics works much the same way. Without structure, shipments still move, but often at a higher cost, with wasted space and unnecessary complexity. Load optimization is like pruning—it creates the framework that turns potential disorder into efficiency. 

What is load optimization? 

Load optimization is the process of arranging goods—whether cartons, pallets, full truckloads, or airplanes—in the most efficient and cost-effective way possible. The goal isn’t just to fill space but to use it wisely: maximizing capacity, protecting freight, and reducing costs while meeting delivery requirements. In other words, load optimization turns a jumble of boxes into a plan that works for carriers, shippers, and customers alike. 

It’s easy to confuse load optimization with load planning. The two concepts are related, but optimization is the strategy and planning is the execution. Optimization uses rules and algorithms to determine the best possible way to use space, reduce miles, and balance weight. Load planning takes that optimized framework and applies it in the real world, assigning specific items to cartons, pallets, and vehicles. Both are essential, but optimization ensures you’re making the smartest possible use of resources before the plan is put into action. 

Key benefits of load optimization

Load optimization has ripple effects across the entire supply chain. From cost control to customer experience, the right approach to loading directly influences profitability, safety, and even sustainability. 

Cost savings

Optimized loads reduce wasted space and lower transportation costs. By fitting more products into fewer shipments, companies can cut down on fuel, labor, and carrier charges. These savings add up quickly across high volumes. 

Improved efficiency

Load optimization streamlines warehouse operations. Workers spend less time puzzling over how to fit products together, and shipments move faster through the dock. The result is a smoother, more predictable workflow. 

Enhanced safety

Properly optimized load reduces the risk of damage and accidents. Balanced weight distribution, stable stacking ,and adherence to handling rules protect both products and the people moving them. 

Environmental impact

Using fewer trucks to move the same amount of freight means lower emissions. Optimization also helps reduce packaging waste by eliminating unnecessary cartons and void fill. And as one of our customers explained, if their warehouse workers know a set of products would fit into a smaller box, they make it happen, and that means smaller boxes, less cardboard used, and lower dimensional weight.

Customer satisfaction

When shipments arrive on time, intact, and without wasted packaging, customers notice. Load optimization contributes directly to a more reliable, consistent delivery experience—without the frustration of opening a large box only to find a tiny product buried under a mountain of filler.

Flexibility

An optimized system can adapt to changing conditions, whether it’s last-minute order changes, seasonal volume spikes, or special handling requirements. This agility keeps operations resilient and responsive. 

When you add it all up, load optimization creates a stronger, safer, and more adaptable supply chain. Each benefit builds toward the same goal: moving goods smarter so your business can run better. 

Types of load optimization strategies

Load optimization is not a one-size-fits-all solution. Different shipment types and business needs call for different approaches. Just as pruning a tree variesdepending on the type of tree, logistics require different strategies depending on the shipment. The most common strategies are found below: 

Full truckload (FTL) optimization

loading a truck

When an entire truck—or train, plane, boat, or space craft, for that matter—is dedicated to a single shipment, optimization focuses on filling the vehicle as efficiently as possible while balancing weight and protecting freight. The goal is to maximize capacity and minimize wasted space.  

Each mode of transportation comes with its own challenges. Trucks require balanced axle weights for safety and compliance. Planes are limited by strict weight distribution and cargo door dimensions. Ships must account for container stacking and stability. Even delivery schedules play a role in how loads are arranged. Load optimization takes all these factors into account to create a plan that is both efficient and safe. 

Less-than-truckload (LTL) optimization

For shipments that don’t fill an entire truck, optimization ensures that freight is packed securely alongside other shipments. This reduces the risk of damage, keeps costs down, and makes the most of shared carrier space. 

This also comes with unique challenges. Freight may be transferred multiple times between terminals, which increases the risk of damage if loads aren’t stabilized. Certain items can’t be mixed due to hazmat rules, fragility, or contamination risks. Delivery sequencing also matters; freight for early stops must remain accessible without unpacking the entire truck. Load optimization accounts for these constraints so LTL shipments arrive intact, on time, and cost efficiently.  

Dynamic load optimization

Dynamic optimization goes beyond static rules to adapt loads in real time. Using algorithms and live data, it continuously adjusts how freight is packed based on order changes, carrier availability, and delivery priorities. 

This approach shines during unpredictable conditions. In peak season, when last-minute orders surge, dynamic optimization helps warehouses recalculate loads quickly to fit more freight into fewer trucks. It can also adapt to disruptions like weather delays or equipment shortages by reshuffling loads to keep schedules on track. The result is a flexible, resilient system that adjusts as fast as logistics demands change. 

Whether it’s filling an entire truck, sharing space in an LTL, or adjusting dynamically in real time, each strategy depends on accurate data and smart decision making. Lead optimization software takes the complexity of these strategies—the weight limits, handling rules, delivery schedules, and last-minute changes—and turns them into actionable load plans that can be executed in the warehouse. 

How load optimization software works

At its core, load optimization software takes the guesswork out of arranging shipments. Instead of relying on manual trial-and-error, it uses data and algorithms to design efficient, safe, and cost-effective load plans. 

Load data input 

The process begins with order details: dimensions, weights, handling requirements, delivery schedules, and any special rules such as hazmat, “ship alone,” or do-not-stack. The more accurate the input, the more effective the optimization. 

Algorithmic calculation 

Advanced algorithms process the data to determine the most efficient way to arrange items. They evaluate countless combinations in seconds, balancing factors like weight distribution, space efficiency, and load sequencing. 

Load instructions 

Once the optimal arrangement is calculated, the system translates it into practical, step-by-step instructions for warehouse staff to follow. This step ensures that the theoretical arrangement can actually be executed using available resources. 

3D visualization and simulations 

Most software provides visual models that let planners see exactly how items fit together. Users can rotate, zoom, and test different scenarios, making it easier to spot potential issues before they happen on the floor. 

Final load plan generation 

The software produces a step-by-step plan for loading cartons, pallets, or vehicles. These instructions guide warehouse staff through the process, reducing errors and speeding execution. 

Continue to adjust

Conditions change: orders are modified, carriers shift schedules, or product availability fluctuates. Load optimization software can quickly recalculate and adjust plans, keeping operations efficient even in unpredictable environments. 

When you put it all together, the software acts like a digital architect for your shipments, transforming raw order data into a clear, optimized plan that saves time, space, and cost. 

Choosing the right load optimization software

Not all load optimization tools are created equal. The right solution should not only generate efficient load plans but also fit seamlessly into your existing operations. When evaluating software, keep these factors in mind: 

  • Scalability: Your shipping needs today may look very different a year from now. Choose software that can grow with your business, from handling simple cartonization to managing multi-warehouse, multi-mode load planning at enterprise scale. 
  • Ease of integration: Load optimization works best when it’s connected to your WMS, TMS, or ERP. Look for platforms with flexible integration options and APIs that make it easier to share data across systems without custom workarounds. 
  • User-friendliness: The most advanced algorithms won’t matter if the interface is too complex. Prioritize solutions with intuitive dashboards, clear 3D visualizations, and options that make it simple for teams to see and trust the load plans
  • Advanced capabilities: Modern optimization goes beyond stacking boxes. Features like robotics integration, customizable rules, and continuous adjustment in real time help future-proof your operations as complexity grows. 
  • Trial periods and evaluation: The best way to know if a tool fits is to try it. Some providers offer free trials or pilot programs that let you test the software against your real-world loads before you commit. 

The right software optimizes your entire workflow, saving time, money, and effort while setting you up for growth. 

Why choose MagicLogic for load optimization? 

Just as a well-pruned tree produces stronger branches and better fruit, the right software provides structure that helps your operations thrive. magicLogic delivers this structure through features built to handle today’s complexity while preparing you for tomorrow. 

    Advanced algorithms

    MagicLogic’s optimization engine runs thousands of calculations in seconds, producing highly efficient load plans that balance safety, compliance, and space efficiency.

3D visualization 

Clear, interactive models show exactly how loads fit together, helping teams trust the plan and spot potential issues before they happen. 

Customizable rules 

Every operation is different. MagicLogic lets you apply your own business rules, from carton selection to do-not-mix groups, so the software works the way you do. 

Robotics integration

Designed to sync with automated systems, MagicLogic supports seamless handoffs between digital planning and physical execution, making it a natural fit for warehouses investing in robotics. 

Continuous adjustment

When orders change or schedules shift, MagicLogic recalculates quickly to keep operations moving without disruption. 

With MagicLogic, you create a framework for efficiency, resilience, and growth.

Still have questions? Read Answers to 15 Common Load Optimization Problems for more insights, or get started today with a free trial. 

Load Planning Software: Streamline Your Logistics With Ease

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We’ve all been there, standing in the airplane aisle, watching someone wrestle their oversized carry-on into the overhead bin. First it goes upright, then sideways, then they push and slam until a flight attendant steps in, gives the bag a twist, and—like magic—it slides right into place.

A flight attendant’s know-how illustrates the difference between guessing and knowing. In logistics, that same awkward overhead-bin struggle happens on a much bigger scale when planners try to figure out how pallets, boxes, and containers fit into trucks or shipping containers. Do it by hand, and it’s a slow, frustrating game of trial and error. Use load planning software, and suddenly it’s as smooth as a flight attendant breezing down the aisle.

Smart load planning is the backbone of efficient logistics. It saves money, speeds up workflows, and keeps shipments protected. Up next, we’ll unpack how load planning software works, why it beats manual planning every time, and how it can turn your logistics operation into a first-class experience.

Understanding load planning software

Load planning software is like your personal crew of expert flight attendants for the shipping world. Instead of eyeballing boxes and hoping they fit, the software calculates the best possible way to arrange cargo inside a truck, trailer, or container. It takes into account size, weight, stacking rules, and compliance requirements, then delivers an efficient, accurate, and safe plan.

Manual planning, on the other hand, is a lot like passengers cramming bags into bins without a clue—it might work eventually, but not without wasted time, wasted space, and possibly some damage along the way. Software brings order to the chaos, instantly showing you how everything should fit so your cargo is loaded right the first time.

In short: where manual planning leaves you stuck in the aisle, blocking traffic, load planning software gets everyone seated and ready for takeoff.

Features of load planning software

Load planning software comes with a toolkit designed to make logistics smoother, smarter, and faster. These standout features take cargo loading from guesswork to precision:

3D visualization

When planners can see a load before it’s packed, everything changes. 3D visualization turns numbers and spreadsheets into a clear picture of how freight fits together inside a container or truck. Instead of hoping dimensions line up, teams can rotate, zoom, and explore loads in a virtual space. The result is fewer surprises, fewer adjustments during loading, and more confidence that every shipment is arranged for maximum efficiency and safety.

Automated load calculation

Manual planning relies on trial and error, which costs valuable time. Automated calculation eliminates the guesswork by instantly generating optimized load plans. The software weighs dimensions, stacking rules, and safety requirements in seconds, producing results that might take hours to figure out by hand. 

User interface

Even the most powerful software fails if users struggle to navigate it. A well-designed interface keeps the planning process straightforward—drag, drop, adjust, and review without wading through clunky menus. Plus, the easier it is to use, the more likely teams are to adopt it, which ensures that the investment pays off in actual day-to-day efficiency.

Compliance tools

Regulatory and safety requirements are a constant in logistics, and missing them can lead to costly delays or fines. Compliance tools act as guardrails, ensuring that every load meets the rules. These built-in checks protect companies from errors that can slip past manual planning, reducing risk, saving money, and ensuring shipments reach their destinations without unnecessary holdups.

Integration capabilities

Integration capabilities connect the software with WMS, ERP, and TMS platforms so information flows seamlessly across the supply chain. Order data comes in automatically, optimized load plans flow back out, and everything stays in sync without manual data entry. This level of integration not only saves time but also improves accuracy, since everyone in the operation works from the same set of information.

Benefits of load planning software

Load planning software gives logistics teams an edge. The benefits that make the biggest impact are listed below:

Cost efficiency

Empty space in a truck is like an empty seat on a flight—revenue lost and opportunity wasted. Load planning software reduces that waste by squeezing maximum value from every run. Better use of space means fewer trips, less fuel, and more money saved. For companies operating at scale, those savings add up to serious bottom-line impact.

Accuracy

Guesswork in logistics leads to the same outcome as a passenger trying to shove a suitcase the wrong way into the overhead: frustration, wasted time, space inefficiency, and potential damage. With software, loads follow precise calculations that take size, weight, fragility, and stacking rules into account. That accuracy protects shipments while preventing the ripple effects of damaged goods, rejected loads, or safety violations.

Time savings

When cargo planning happens by hand, it slows everything down like a boarding process where every traveler argues over whether their bag will fit. Automation changes the pace. Load planning software builds plans in minutes, not hours, allowing trucks to hit the road faster and shipments to arrive sooner. Shippers save time in the warehouse and gain reliability in transit.

Scalability

Airlines don’t change their process when they move from small commuter planes to jumbo jets, they scale it. Load planning software works the same way. Whether a business needs to plan a handful of pallets or hundreds of containers across global routes, the system adapts without extra strain. As operations expand, the software keeps pace, ensuring efficiency stays high even under heavier demand.

Types of load planning software

Load planning software can be grouped in two ways: by functionality (whether it runs on its own or ties into other systems) and by deployment (whether it’s installed locally or hosted in the cloud). Understanding where you fall on both axes helps you zero in on the right solution for your team. 

Functionality: standalone vs. integrated

Standalone
Standalone software works independently. It doesn’t rely on a warehouse management system (WMS), enterprise resource planning system (ERP), or transportation management system (TMS) to run. This setup gives planners full control of their load planning process without needing data from larger platforms. It’s often used by companies that want to test out optimization tools or by smaller teams that prefer a lightweight setup.

Integrated
Integrated software connects directly into existing systems so data flows automatically. Instead of exporting order details, running them through a separate program, and re-importing results, the optimization happens within the tools you already use. This approach is especially valuable for large-scale operations where speed and automation matter, since it eliminates manual steps and reduces the risk of errors.

Deployment: on-premises vs. cloud-based

On-premises
On-premises  (or on-prem) software is installed on a company’s own servers or desktops. It offers greater control and the ability to customize the solution to unique operational needs. Many businesses prefer this approach when they have strict security requirements or want to manage everything internally. While it requires more IT resources, it can provide unmatched flexibility in tailoring the software.

Cloud-based
Cloud-based software lives online, accessible from anywhere with an internet connection. This approach removes the burden of local installation and ongoing maintenance, since updates and new features are rolled out automatically. Cloud platforms scale easily as business grows, and planners gain the flexibility to work from any location.

Choosing the right load planning software

Picking load planning software is a lot like choosing an airline. You want the right balance of reliability, comfort, and cost. And once you’ve had a bad experience, you won’t make the same mistake twice. The stakes are high, so it pays to look closely at a few key factors:

Scalability

A load planning solution should serve your business today and grow with it tomorrow. Many companies start with a single facility or a handful of trucks, but as orders increase, new locations open, and shipping networks expand, complexity skyrockets. Software that scales gracefully prevents growing pains by handling larger volumes, more diverse cargo, and multi-location coordination without slowing down.

The best systems don’t just stretch to accommodate growth, they adapt. Whether you’re adding new product lines, shipping internationally, or managing seasonal surges, scalable load planning software keeps performance consistent. That flexibility ensures you can say yes to new opportunities without worrying about whether your logistics tools can keep up.

Ease of use

Sophisticated software doesn’t help if nobody wants to use it. Load planning already comes with enough moving parts; the interface should simplify, not complicate. A clear, intuitive design gives planners the confidence to move quickly, test scenarios, and make adjustments without digging through menus or relying on IT support.

Ease of use plays directly into speed of adoption. When the system feels approachable, teams are more likely to embrace it as part of their daily routine. That leads to fewer errors, less training time, and smoother collaboration across departments. The right software feels less like “another system to learn” and more like a natural extension of the way planners already work.

Integration

Disconnected systems create bottlenecks, slow down workflows, and increase the risk of mistakes. Load planning works best when it doesn’t live in isolation but connects with the systems you already rely on: your WMS, ERP, or TMS. With integration in place, order details flow in automatically, optimized load plans flow out, and the entire process runs without the need for double entry or manual transfers.

Strong integration doesn’t just save time, it creates consistency. Planners, warehouse teams, and transportation managers all work from the same data, which means fewer errors, faster turnaround, and smoother communication between departments. In many cases, integration is what turns load planning software from a helpful tool into a core part of daily operations.

Trial runs

Just as you might try a new airline before booking a long-haul trip, testing load planning software before committing gives you real-world proof of how it performs. A trial period helps you see whether it fits your workflows and delivers the efficiency gains you expect.

The best choice isn’t always the most feature-packed; it’s the one that matches your operation, adapts to your growth, and makes life easier for your team now and in the future.

Future of load planning software

Load planning software has already transformed how companies manage cargo, but the tools of today are only the beginning. The future points toward even smarter, faster, and more connected systems.

Artificial intelligence and machine learning

AI-driven systems are learning to recognize patterns in shipping data and recommend the most efficient strategies. Instead of simply generating a load plan, future software will anticipate demand, spot inefficiencies, and fine-tune configurations automatically. Machine learning will also improve with use, because the more data the system processes, the sharper and more accurate it becomes.

Cloud-based collaboration

As logistics networks stretch across borders, cloud-based platforms will continue to gain traction. Teams in different locations will be able to view, adjust, and share load plans in real time. Think of it as upgrading from a paper ticket to a digital one stored in your phone wallet—accessible anywhere, instantly updated, and nearly impossible to lose.

Predictive analytics

Tomorrow’s software won’t just tell you how to load cargo, it will forecast the best way to prepare for what’s coming. By analyzing historical data and current trends, predictive analytics can help companies anticipate peak periods, avoid bottlenecks, and adjust resources before problems appear.

The future of load planning looks less like a manual process and more like an intelligent co-pilot. One that not only charts the course but also keeps adjusting to ensure the smoothest ride possible.

The direction of the industry is clear: smarter, faster, and more connected systems will define the next era of logistics. That’s why choosing the right partner matters. MagicLogic has been building toward this future for decades, delivering tools that already put many of these capabilities into practice.

Why MagicLogic stands out

Load planning software isn’t one-size-fits-all, and neither is MagicLogic. Instead, MagicLogic offers solutions built for different needs, from desktop planning to cloud-based collaboration to fully embedded integrations. Whether you’re planning cartons, pallets, trucks, containers, or even airplanes, MagicLogic adapts to the task. No matter how you deploy it, the goal is the same: smarter loads, smoother operations, and logistics that feel more like a first-class experience than a middle-seat scramble.

Cube-IQ

Our flagship load planning solution, Cube-IQ, has been trusted by logistics teams worldwide for decades. Installed on-premises, it gives planners full control over their load plans with powerful optimization tools, customizable business rules, and 3D visualization. Cube-IQ is perfect for companies that want the reliability of a proven system hosted in-house.

Cube-IQ Web

For teams that need flexibility and easy access from anywhere, Cube-IQ Web brings the power of Cube-IQ to the cloud. With no software to install, updates roll out automatically and planners can collaborate across locations in real time. It’s a modern solution that scales effortlessly as your business grows.

BlackBox

Sometimes the best load planning software is the kind you don’t even notice. BlackBox embeds MagicLogic’s optimization engine directly into your WMS, ERP, or TMS. It runs in the background, turning order data into optimized load plans without any extra steps for your team. For companies that want automation at scale, BlackBox is the ultimate hands-off solution.

Stack-IQ 

Stack-IQ specializes in pallet planning, stacking, and bay truck loading. It’s designed for operations that handle heavy or awkwardly shaped products, where stability and efficiency matter most. The software builds secure pallets that protect cargo, then optimizes how those pallets fit into a truck bay. The result is dependable, space-saving loads that move safely from warehouse to delivery.

MagicLogic takes the guesswork out of load planning so your logistics operation runs with precision. From standalone desktop software to cloud-based platforms to fully integrated engines, we deliver solutions that fit your operation today and grow with you tomorrow.

Ready to see it in action? Try Cube-IQ for free and experience smarter load planning for yourself.

cartons on a conveyor belt in a warehouse

What Is Cartonization? Tools and Techniques

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A leading subscription box company, FabFitFun, was having some cartonization issues. They send quarterly boxes of products to their subscribers. When they started offering their customers the ability to customize the boxes, cartonization became more complicated. They turned to MagicLogic to solve the problem, and they ended up saving millions of dollars each quarter. 

Understanding cartonization

Why would cartonization optimization help a company save millions of dollars? Great question. Cartonization is the process of placing products into a box (or carton), but it’s not just about finding any box that fits. Optimized cartonization means you use the right-sized box for the products with minimal wasted space and a reduced need for filler material.

Have you ever received an online order with a very small product in a box ten times too big? That’s overboxing. To simplify a complex issue, using bigger boxes than needed will cost more money in shipping charges. Obviously there’s more to it. Keep reading. 

Types of cartonization

Let’s start by understanding various types of cartonization relevant to logistics. Each type offers unique benefits depending on the complexity of your product offerings, the volume of your orders, and the level of optimization within your fulfillment process. Knowing which type of cartonization is right for your business will improve efficiency and reduce costs. 

    • Manual cartonization: Exactly as it sounds, manual cartonization means workers manually select the appropriate box size based on their experience or predetermined guidelines. It’s more labor-intensive than other methods and can lead to wasted space, wrong box sizes, and wasted time.  
    • Fixed-size cartonization: A step above manual cartonization, fixed-size cartonization means a specific set of box sizes is used, and products are automatically assigned to the closest matching size. This can be faster than the fully manual process, but it may not result in the most efficient solution, as variations in product dimensions and packing needs are not fully accounted for. 
    • Dynamic cartonization: With dynamic cartonization, algorithms and data are used to automatically select the most optimal box size based on product dimensions and packing requirements. This method ensures the best use of space while reducing material costs and improving shipping efficiency. 
    • Multi-product cartonization: If you need to pack multiple items in a box, that’s multi-product cartonization. For this method, the size and shape of each item must be taken into account to determine how to arrange the products into the box for the most efficient use of space. As FabFitFun found, this can be complicated.  
    • Robotic cartonization: This advanced form of cartonization puts robots to work to automatically select and pack items into cartons. Robotics can significantly speed the process, improve accuracy, and be more efficient, especially in high-volume warehouses and fulfillment centers. 
    • Layered cartonization: This method is particularly good for oddly shaped or delicate items that need to be packed with extra care. Placing the products in layers can improve stability and keep the products safe during shipping.  

 

The cartonization process

The cartonization process can be broken down into the following steps: 

1. Assess your products

Start by taking a good look at your products. Are they large and boxy, small and fragile, or somewhere in between? Understanding the size, shape, and nature of each item is key to figuring out the best way to pack it. 

2. Select the optimal box size

Once you know exactly what you’re packing, it’s time to channel your inner Goldilocks and find the perfect box. Not too big, not too small. Your goal is to fill the space with products to minimize wasted space but make sure it all fits snugly to keep things safe. Also keep in mind that smaller boxes can be less expensive to ship, so the optimal box size can save you money. 

3. Arrange the products in the box

Are you a Tetris aficionado? If so, this is your moment to shine! The key here is to arrange your products in a way that maximizes space and keeps everything secure. That generally means put heavier things on the bottom with fragile items on top, and use filler to keep things secure. 

4. Fill the empty space with padding

You’ll probably have a bit of extra space left, and that means it’s time to add a bit of filler so things don’t shift around too much. You can use anything from crumpled paper to bubble wrap, foam peanuts to air pillows. For especially fragile items, molded pulp is a great option, especially if you want to be environmentally friendly. 

5. Finalize for shipment

Whew, you’re almost there! Next, seal up the box with tape, slap on a shipping label, and give it a quick once-over to make sure everything’s good to go. Now it’s ready for delivery, whether it’s across town or on the other side of the world. 

The role of warehouse management systems in cartonization

When it comes to automating your cartonization, your Warehouse Management System (WMS) isn’t just a bystander—it’s the behind-the-scenes wizard making sure everything runs smoothly. Your WMS plays a starring role when combined with cartonization software:

    • Integrating cartonization software with your WMS: Think of your WMS as the mastermind orchestrating the perfect packing process. By integrating cartonization software directly into your WMS, the cartonization system can automatically select the right box for each product. No more guesswork or last-minute decisions. It’s like having a packing pro on hand 24/7!
    • Real-time data synchronization
      Imagine trying to pack a box without knowing what’s in it—chaos, right? WMS ensures real-time synchronization of all inventory and order data. This means cartonization decisions made by your cartonization software are based on the most up-to-date information, making sure you never over-pack (or under-pack) and always use the most efficient box size for each order.
    • Operational efficiency with WMS When it’s paired with cartonization software, your WMS does more than keeping track of your inventory. It boosts your operational efficiency by automating the carton selection and arrangement process, speeding up packing times, reducing human error, and maximizing warehouse space. The result? More efficient operations with fewer boxes wasted (and everyone’s happier). 

Why cartonization matters

Automating your cartonization is a game-changer for your entire logistics process. Why? It will lower your shipping costs and improve packing efficiency, sustainability, and customer satisfaction. Bold claims, you say? Let me explain:

Lower shipping costs

When it comes to shipping, size matters—literally. When you optimize your cartonization, you’re using the smallest box that fits the product while keeping it secure, and that reduces excess weight and volume (especially if your carrier uses dimensional weight to calculate rates). That reduces shipping costs because you’re not paying to ship empty space. It’s like getting a discount for packing smarter. 

Improved packaging efficiency

Warehouse workers who have to do all the thinking for themselves take valuable time to choose the right size box, try to fit the products in it, and add in the proper amount of packing material. Let’s do some simple math: A warehouse worker may pack 150 packages an hour, which translates to 24 seconds spent on each. If it takes two to four seconds for them to make these decisions, automated cartonization software will save each worker five to ten minutes in an hour. Out of an eight-hour work day, that’s over an hour of their time. Multiply that by 10 warehouse workers, and it starts to add up—especially when you consider that warehouse worker pay has increased by 48% in the last seven years. 

More eco friendly

Optimizing your cartonization will save you more than just money—you’ll also be saving the planet. Using the right-sized box means you’ll cut down on fillers, reducing material waste and reducing your environmental footprint. FabFitFun, the company mentioned at the beginning of this article, reduced their carton packing material by 30% to 35% when they started using cartonization software. It’s packing with a purpose, and it’s good for business (and the Earth). 

Increased customer satisfaction

At the end of the day, customers care about two things: the condition of their products and the speed at which they arrive. Efficient cartonization ensures their products arrive safe and sound, with no unnecessary waste. Customers appreciate receiving their orders in a perfectly packed box with no damage, no excess, and have a great unboxing experience. (Note: Unboxing videos are still going strong. If your brand shows up in an unboxing video, make sure it’s a good experience.)

Innovations in Cartonization

Like everything else in logistics, cartonization is changing rapidly. It’s not just about using the right box, it’s about using the smartest tools available. Watch for these innovations that will change the way we box up our shipments in the coming months and years: 

Advanced robotics

Robotic systems are already making waves in warehouses, and the next frontier will include more intelligent and autonomous robots that can not only pack products but also assess product characteristics in real time. The robots will be adaptable to work with fragile goods to irregularly shaped products and more, with minimal human intervention. This will improve packing speeds, reduce labor costs, and improve accuracy in packing. 

Cloud-based solutions 

The cloud makes cartonization easier and more accessible than ever. A cloud-based cartonization solution allows you to access the needed tools from anywhere, at any time, with no hassle. Whether you’re working from a tablet on the warehouse floor or tracking metrics from the comfort of your office, cloud technology connects it all for smoother, more efficient operations. 

3D scanning and visualization

Warehouses will soon be able to use 3D scanning technology to create digital models of each product, providing precise measurements for cartonization. This will help determine optimal packing methods based on shape and size down to the millimeter. 

Sustainable packing solutions

As the world moves toward sustainability, we will see a greater need for biodegradable and recyclable packing materials. Innovations in compostable packing peanuts, paper-based air pillows, and molded pulp will figure more prominently, and plant-based plastics may become more mainstream. This will produce less waste and a lower carbon footprint for those who embrace these innovations. 

Predictive analytics

Predictive analytics looks at historical data and trends and forecasts future packing needs, helping you anticipate demand and optimizing packing strategies. It’s like having a crystal ball for your warehouse, ensuring you’re always one step ahead in managing packaging and shipping processes. 

Implementing Cartonization With MagicLogic

Want help automating your cartonization? MagicLogic’s Cube-IQ is the most powerful and advanced solution on the market. Here’s why: 

    • Unrivaled speed: Our carton selection response speed is under 100 milliseconds, allowing you to process 100 orders per second with real-time shipment evaluations before the customer clicks. 
    • Customizable solution: Our solution is fully customizable to fit your unique needs, providing the flexibility to adapt to even the most complex requirements. 
    • High-quality coding: Our industry-leading coding ensures top-tier performance and seamless operation. 
    • Adaptive handling of unique-shaped parcels: You can tailor your packing strategies for parcels of all shapes and sizes. 
    • Seamless integration: MagicLogic integrates easily with your existing WM, ERP, and other systems for a smooth transition and continuity in your operations. 
    • Graphical user interface (GUI): Our comprehensive user interface has drag-and-drop functionality with 3D graphics for creating loading jobs.
    • Trusted by the biggest brands: Leading brands like Honeywell, Starbucks, Nestle, P&G, Johnson&Jonson, and The Home Depot use MagicLogic. 
    • 24 years in the industry: We’ve demonstrated enduring reliability and continuous innovation in load planning. 

 

Oh, and one more thing, you can take it for a test drive for free. In fact, many MagicLogic users started with a free trial and found that the savings and efficiency gains easily justified the investment. Optimize your cartonization and start saving today!

How to Read a Box Certificate for Secure Shipping

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Customers take it for granted that their items will arrive properly packaged and, most importantly, in the right box. However, choosing the correct box for every shipment relies on understanding the Box Certificate, or Box Manufacturer’s Certificate, found on the base of most cardboard boxes.

The certificate contains a wealth of information about the specifications of the box, relating to its size, construction, and weight limits. A Box Certificate will tell you if your chosen carton is adequate for shipping a specific order and can provide enough protection for the contents. So, what can you expect to learn from this certificate?

Box construction

Le certificat de boîte vous indique comment la boîte est construite, par exemple si elle a une simple, une double ou une triple paroi de carton ondulé.
Si vous optez pour un carton à simple paroi, il comporte un milieu cannelé inséré entre deux couches de carton de couverture. En comparaison, un carton à double paroi comporte deux supports cannelés entre trois cartons de couverture. Un carton à triple paroi comporte trois supports cannelés insérés entre quatre couches de carton de couverture.

Box weight

Le poids de base de la boîte est indiqué en livres par millier de pieds carrés et est directement lié à la résistance de la boîte. Une boîte dont le poids de base est plus élevé a une plus grande résistance à la traction.

Box strength

The box strength weighting relates to burst strength, which is the tensile and tearing strength and is given as pounds per square inch. The burst strength refers to how well the material can contain its contents when under stress. Strength weighting also measures the edge crush strength, which is the compressive strength is measured from top to bottom.

Boxes that need a greater burst strength require a greater basis weight. Boxes that need a better edge crush value will achieve this through the vertically oriented flutes of the corrugated cardboard, allowing manufacturers to lower the basis weight. As a rule of thumb, heavier or denser items need packaging with a greater burst strength, whereas items that need more protection against becoming crushed need a greater edge crush value.

Carton size

La taille du carton indique les dimensions extérieures maximales du carton une fois additionnées sa longueur, sa largeur et sa profondeur. En règle générale, plus la taille du carton augmente, plus sa contribution à la résistance globale diminue.

Gross weight

The gross weight listed on a carton indicates the maximum weight the carton can contain, but this doesn’t necessarily mean contents loaded up to the gross weight will arrive in perfect condition. This depends on several factors that include the product characteristics and the way it is transported.

Usually, the weight limits are more applicable for items that are palletized and which are transported in freight shipments as opposed to those shipped via smaller carriers.

Do I need a Box Certificate?

Determining whether you need a Box Certificate depends on the type of products you are shipping and the shipping methods you use. Consider the following key factors:

Product fragility: If you’re shipping fragile or expensive items, a certified box ensures that the packaging can handle the required protection during transit.

Shipment weight: Heavy items require boxes with higher weight capacity ratings, which are indicated on the Box Maker’s Certificate.

Shipping regulations: Certain industries, such as pharmaceuticals or food products, require certified boxes to meet regulatory standards.

Shipping volume: Businesses handling large-scale shipping operations benefit from using certified boxes to maintain consistency in packaging quality and reduce the risk of damage.

Environmental impact: If sustainability is a priority, using certified boxes ensures that you’re selecting packaging materials that comply with environmental standards.

How to read a Box Certificate

Understanding the information on a Box Maker’s Certificate can be essential for selecting the right packaging. This guide will help you interpret the main sections of the certificate:

Box type: Identifies the type of box, such as single-wall or double-wall, indicating the strength of the box.

ECT/Burst rating: Specifies the compression or burst resistance of the box, helping you select boxes that meet your specific needs.

Manufacturer details: Includes information about the manufacturer to confirm the box’s source and quality.

Box grade: Provides a numeric or letter grade that reflects the quality of the corrugated material.

Selecting the optimal carton

When it comes to excellent cartonization, you can rely on MagicLogic’s BlackBox. The main features of this clever, easy-to-integrate software include cartonization and mixed palletization. The best boxes are selected from your stock order after order, providing near real-time responses that are ideal for use during checkout in e-fulfilment. It supports complex mixed pallet stacking, including robotics, ensuring delicate items are never crushed.‍

Contact us to discover how BlackBox will streamline your cartonization and palletization processes.

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Les expéditeurs de colis face à un marché difficile

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Au cours des dernières années, le secteur de l'expédition de colis a connu des changements inimaginables. L'arrivée de COVID, les fermetures et les mesures de relance ont entraîné un boom des achats en ligne dans tous les secteurs possibles. Les niveaux de commerce électronique ont considérablement augmenté, mettant les chaînes d'approvisionnement à rude épreuve. Aujourd'hui, même si les gens peuvent faire leurs achats dans des magasins en dur et des centres commerciaux, leurs habitudes d'achat ont changé, peut-être pour de bon, car ils ont découvert la facilité d'acheter en ligne et de se faire livrer à domicile. Si les transporteurs de colis bénéficient de revenus et d'une croissance accrus, le tableau n'est pas entièrement rose.

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Problèmes actuels des chargeurs

Parmi les défis à relever figurent la hausse de l'inflation et des taux d'intérêt, l'augmentation du coût de la vie et les prix records de l'essence. Les chaînes d'approvisionnement ne sont toujours pas revenues à la normale, et les longues attentes pour de nombreux produits de consommation courante restent très courantes. Les problèmes sont exacerbés par l'augmentation du nombre de cas de COVID en Chine, qui a entraîné le blocage de nombreux ports et, par conséquent, des retards dans les expéditions. Il est également à craindre qu'à l'approche de l'automne, une augmentation des cas de COVID en Amérique du Nord ne perturbe encore davantage la chaîne d'approvisionnement, en particulier si elle commence à toucher les travailleurs des entrepôts et les autres personnes qui veillent à ce que les colis soient emballés et expédiés de manière efficace.

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Une approche plus innovante de l'expédition des colis s'impose

Malgré ces problèmes, les chargeurs trouvent des moyens novateurs pour aider à maintenir les chaînes d'approvisionnement en mouvement et, espérons-le, continuer à profiter de la croissance qu'ils ont connue dans ce secteur. Cependant, tout le monde semble s'accorder sur le fait que les tarifs d'expédition vont augmenter et que les surcharges de carburant sont là pour rester dans un avenir prévisible. Par conséquent, les expéditeurs font tout ce qu'ils peuvent pour éviter les envois de forme incommode ou laide, qui sont plus difficiles et plus coûteux à emballer et à transporter. L'un des problèmes est qu'un envoi volumineux et laid peut signifier qu'il reste peu ou pas de place pour des colis plus petits. Les transporteurs de colis s'efforcent donc de faire en sorte que les envois volumineux et encombrants génèrent les mêmes recettes que les petits colis, qui sont beaucoup plus faciles à emballer et à expédier de manière efficace.

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Les chargeurs tentent également de répondre à ces préoccupations en essayant de prévoir plus précisément leurs besoins en conteneurs, wagons et ULD, afin de maximiser chaque mètre cube d'espace. Ils se tournent de plus en plus vers la technologie pour s'assurer que les chargements sont emballés correctement et avec précision, et orientent leurs ressources vers les domaines où ils peuvent obtenir les meilleurs résultats.

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L'emballage excessif reste un sujet de préoccupation, les expéditeurs cubant souvent un chargement bien avant qu'il n'atteigne le poids maximal. Cela est dû au fait que les produits sont emballés de manière inefficace, ce qui entraîne un gaspillage d'espace et de matériaux d'emballage coûteux, ainsi qu'une perte de capacité d'expédition.
Les problèmes de personnel restent un problème majeur tout au long de la chaîne d'approvisionnement. Même lorsque de nouveaux employés sont embauchés, il n'est pas facile de les retenir. La rotation du personnel signifie souvent que les entreprises doivent consacrer des ressources précieuses à l'embauche et à la formation d'employés qui partent peu de temps après. Le coût de l'embauche de magasiniers et d'autres employés qualifiés a augmenté, mais il n'est pas facile de persuader les clients d'accepter des prix plus élevés.

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Relever le défi

MagicLogic a plus d'un quart de siècle d'expérience pour aider les entreprises à expédier leurs produits de manière plus économique et plus sûre. Au fil des ans, nous avons aidé des milliers d'entreprises dans le monde à réaliser des économies substantielles sur les coûts d'expédition. Notre logiciel minimise les espaces morts coûteux dans les cartons et les camions, les conteneurs d'expédition, les wagons et les ULD.

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Comment nous pouvons vous aider

Nos solutions logicielles innovantes optimisent les chargements de manière efficace, précise et sûre, que vous soyez une petite entreprise n'expédiant que quelques conteneurs par mois ou une grande multinationale expédiant des milliers de colis dans le monde entier chaque jour de l'année. Nos solutions sont facilement modulables et peuvent évoluer avec votre entreprise au fur et à mesure de son développement. Nous possédons une expérience considérable dans l'emballage de charges "laides" ou de formes bizarres de manière plus rentable, par exemple pour l'expédition de meubles ou de denrées périssables. Nous proposons également des solutions personnalisées pour de nombreux secteurs ayant des exigences spécifiques en matière d'emballage.

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Planifiez vos charges plus efficacement avec Cube-IQ

Cube-IQ est un programme abordable d'optimisation des chargements. Il permet aux entreprises de planifier les chargements de manière efficace, ce qui facilite la prévision des besoins en conteneurs de taille spécifique des semaines ou des mois à l'avance, de sorte qu'ils puissent être commandés longtemps à l'avance. Nos règles de chargement intuitives répondent aux exigences les plus strictes, telles que les poids par essieu, tout en garantissant que les chargements sont emballés de manière sûre et stable et qu'ils arrivent en parfait état. Notre logiciel d'optimisation des chargements optimise les taux de remplissage, et nous avons été parmi les premiers à introduire une interface utilisateur graphique par glisser-déposer qui est facile et intuitive. Parcourez les plans de chargement, imprimez-les ou envoyez-les à votre équipe d'entrepôt pour un emballage précis et plus rapide.

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Le logiciel permet de réduire les besoins en matériaux de remplissage coûteux et d'éviter l'expédition d'espaces vides et très onéreux. Il est également parfait pour les entreprises qui cherchent à devenir plus écologiques.

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Nous avons délibérément conçu une interface utilisateur qui semble immédiatement familière, et grâce à notre formation d'experts, nous pouvons faire en sorte que les gens soient opérationnels de manière compétente en moins d'une heure. Nous offrons un excellent contrat d'assistance pour garantir que votre planification de charge continue à fonctionner sans problème, année après année. Vous n'aurez pas à vous inquiéter si votre planificateur de charge part à la retraite ou est remplacé par un autre, car nous pouvons nous assurer que son remplaçant sera rapidement à la hauteur.

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Cartonisation et palettisation à grande vitesse avec BlackBox

Notre service basé sur Windows s'intègre rapidement et facilement à tout ERP/WMS existant ou nouveau. Nos intégrateurs expérimentés peuvent faire en sorte qu'il soit opérationnel en quelques jours. Il est idéal pour le commerce électronique, car il permet une sélection optimale des cartons en temps réel, de sorte que les prix d'expédition peuvent être calculés au moment du paiement.
Les clients qui ont besoin de palettisation ne trouveront pas de meilleur produit sur le marché. Nous sommes en mesure de réaliser une véritable palettisation de caisses mixtes et de le faire correctement. BlackBox prend en charge les stations d'emballage manuelles et robotisées.

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Nous mettre à l'épreuve

Si un meilleur logiciel d'optimisation de la charge figure sur votre liste d'achats, nous vous invitons à nous mettre à l'épreuve. Nous offrons une évaluation gratuite de nos produits, et nos chefs de projet expérimentés peuvent vous aider à mettre en place des charges de test et vous faire une démonstration du produit, à vous et à votre équipe.
Contactez-nous pour plus d'informations et faites le premier pas vers une meilleure optimisation de la charge dès aujourd'hui.

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Réponses à 15 problèmes courants d'optimisation de la charge

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1. Nos frais d'expédition sont trop élevés et les conteneurs/palettes ne sont jamais correctement remplis.

MagicLogic specializes in high-efficiency pallet and container optimization. From railcars to trucks to pallets to ULDs and small parcels. Typical savings are in the 5-20% range and are easily calculated and tracked.

2. Nous recevons des amendes et sommes renvoyés parce que nos camions sont trop lourds ou mal équilibrés.

Notre logiciel peut calculer les charges en tenant compte de la répartition du poids avant/arrière et gauche/droite, et peut également équilibrer le poids entre les essieux, ce qui permet de respecter toutes les réglementations nationales et d'éviter ces amendes ennuyeuses qui s'accumulent si rapidement.

3. Nos produits arrivent endommagés en raison d'un mauvais chargement, ce qui entraîne un nombre élevé de retours.

Les produits mal chargés sont la principale cause de dommages pendant le transport, tout comme le manque de support, d'étayage et de fardage. En conséquence, environ 1 colis de commerce électronique sur 10 arrive endommagé, ce qui a un impact significatif sur les résultats. Nos règles de chargement personnalisables garantissent que les produits sont chargés en fonction de l'orientation, de l'empilage, etc. spécifiés, afin que même les articles fragiles soient protégés et arrivent en parfait état.

4. Nous nous appuyons fortement sur les connaissances tribales pour nos chargements - que se passera-t-il lorsque cette personne partira ou prendra sa retraite ?

Notre logiciel élimine le risque de connaissances tribales en installant un système facile à utiliser qui fournira des résultats cohérents, quelle que soit la personne qui l'utilise, et si quelqu'un part ou si vous recrutez du personnel, nous pouvons assurer la formation du personnel. Si quelqu'un part ou si vous embauchez de nouveaux employés, nous pouvons assurer leur formation. Avec une formation adéquate, nous pouvons les mettre au courant en une heure ou deux.

5. Nous avons une forte rotation du personnel - il faut trop de temps pour les former à un chargement correct.

Churn/inexperienced staff who don’t have a clue how to load or stack safely and effectively are trained quickly to use Cube-IQ. Our software is deliberately designed to be intuitive to use, with a loading screen that already looks and feels like an Excel document. With the help of our support team, we can get even the most inexperienced user loading like a pro within a couple of hours at most.

6. Nous ne savons pas si nos collaborateurs chargent correctement les produits.

Grâce à notre logiciel, tout le monde peut lire les plans de chargement faciles à suivre. Ils indiquent étape par étape comment un conteneur doit être chargé, en veillant à ce qu'il soit correctement cubé et que les articles arrivent en parfait état.

7. Nous avons besoin d'automatiser - nous recevons des milliers de commandes par jour et nous avons besoin de quelque chose qui indique à notre équipe comment emballer rapidement.

Nos programmes de chargement peuvent traiter les commandes en temps quasi réel, indiquant aux emballeurs quel carton utiliser et comment emballer les articles en laissant un minimum d'espace vide.

8. Notre système WMS ou ERP, nouveau ou existant, donne de mauvais résultats - nous pensons pouvoir faire mieux.

Le logiciel MagicLogic s'intègre parfaitement aux systèmes WMS et ERP nouveaux et existants. Souvent, ces systèmes n'intègrent un programme de chargement qu'en tant qu'extension, sachant que de nombreux utilisateurs ne l'utiliseront pas. En comparaison, nous ne faisons rien d'autre que du logiciel de chargement et nous avons consacré le dernier quart de siècle à développer notre logiciel de chargement et nous continuons à l'affiner et à l'améliorer.

9. Nous avons des difficultés à trouver des logiciels qui répondent à nos contraintes ou exigences particulières.

Nos règles de chargement sont entièrement personnalisables afin de répondre aux exigences les plus strictes, garantissant ainsi la conformité et la sécurité de chaque chargement. Par exemple, vous avez des objets fragiles qui ne peuvent être emballés que sur le dessus ? Aucun problème ! Il suffit de le préciser dans les règles de chargement. Il en va de même pour d'autres articles difficiles à charger, qui ne peuvent peut-être être chargés que dans un seul sens. Nos règles de chargement complètes couvrent la plupart des exigences opérationnelles, mais si vous avez besoin de quelque chose de personnalisé, nous pouvons également adapter les règles à vos besoins.

10. La politique de notre entreprise est de devenir plus verte - nous devons réduire notre empreinte carbone.

Nous avons tous été confrontés à cette situation où nous avons reçu des articles dans des cartons surdimensionnés, emballés avec un fardage excessif pour éviter qu'ils ne se déplacent pendant le transport. Notre logiciel utilise les dimensions et le poids des articles pour sélectionner le carton de la bonne taille, commande après commande, en minimisant les matériaux de remplissage tout en veillant à ce que les articles arrivent parfaitement présentés et emballés pour le client.

11. Comment pouvons-nous sélectionner les conteneurs ou les cartons de manière plus efficace ?

Notre logiciel de chargement sélectionne automatiquement les bons conteneurs ou cartons pour les commandes. Vous n'avez donc pas à vous préoccuper de leur sélection ou à craindre qu'ils ne soient pas remplis correctement. Vous pouvez même faire emballer des articles de remplissage supplémentaires pour cuber un chargement si nécessaire, évitant ainsi de payer pour de l'espace vide dans un conteneur coûteux.

12. Nous devons calculer les frais d'expédition plus rapidement.

Dès que notre logiciel reçoit la commande, il calcule immédiatement le carton de la meilleure taille pour chaque commande et les frais d'expédition. Il est parfait pour les sites de commerce électronique très fréquentés.

13. We are struggling with HAZMAT / Li-ion shipping rules.

Les règles d'expédition HAZMAT et Liion sont compliquées, mais Cube-IQ les gère avec facilité. Nos règles de chargement personnalisables garantissent que tous les produits dangereux ou combustibles sont chargés en toute sécurité, de sorte qu'une fois emballés, vous pouvez expédier en toute confiance ; il n'est pas nécessaire de vérifier ou de réemballer les cartons.

14. Notre homme passe des heures chaque jour à planifier les expéditions.

Planning intricate and large loads is time-consuming, even for experienced planners. With our software, all items, their dimensions, and their weight are already imported into the program. It is simply a matter of selecting items and the number required, and the load optimization software does the rest, saving hours of labor costs and packing loads more efficiently. You can even save popular load plans for reuse.

15. Nous devons commander les conteneurs longtemps à l'avance, mais la planification des chargements prend trop de temps.

Nombre de nos clients planifient les chargements des mois à l'avance, à l'aide de notre logiciel, afin de savoir exactement combien de conteneurs de chaque taille ils doivent commander. Avec l'augmentation récente des coûts d'expédition, ces calculs sont encore plus importants qu'auparavant et garantissent que les clients reçoivent les produits à la date prévue.Ces problèmes vous semblent familiers ? Contactez-nous pour en savoir plus sur nos solutions d'optimisation de la charge et obtenir une démonstration en ligne.

Accelerating eCommerce Driving Demand for Greener Packaging

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Environmentalists have been urging everyone to choose greener and more sustainable options for a long while, but the increased demand for eCommerce over the past few months has seen their voice grow in stature.
Since Covid-19, consumers have become increasingly sensitive toward packaging. Excess packaging is difficult and cumbersome to recycle, and manufacturers and consumers are increasingly asking for more renewable materials, reflecting the growing aversion toward single-use plastics globally.

Many companies have already risen to the challenge by adopting more sustainable packaging practices and eliminating the need for unnecessary fill material. By ensuring they send out a product in the proper size container, these companies increase customer satisfaction while helping the environment.

Adopting More Environmentally Friendly Packaging Solutions

Usually, eCommerce companies will have a limited range of boxes, adapting these to fit whatever needs packaging. Consequently, they often need substantial filler material such as packing peanuts, paper or plastic. But it is a solution that is becoming increasingly outdated. Nowadays, more companies are using software to pick the right size of the carton for the order.

Choosing the right size carton reduces the need for corrugated cardboard and reduces the filler used to package the item. Also, choosing the correct sized cartons makes the best use of warehouse space and space on the delivery truck. Overall, the company’s carbon footprint size reduces. Using the proper size of the box helps to ensure the product arrives in perfect condition. When a product is packed into an oversized box, it can arrive damaged, increasing costs and resulting in unhappy and dissatisfied customers.

When plastic is needed as packing material, solutions are available, and which help promote recycling. Some companies are now using reusable packing materials and are looking into innovative ways to repurpose plastic waste materials. Companies that use repurposed or recycled content are seen as greener by consumers, something that helps to increase the feel-good aspect of buying a product.

More consumers are demanding companies become more sustainable, without wishing to lose the convenience of ever-faster delivery times, which is where our software can help.

High-Speed Cartonization with BlackBox

Our BlackBox software is the result of years of R&D, cumulating in a list of features that make the system an integrator’s dream. It includes our state-of-the-art loading algorithm, ensuring the best carton is selected from your stock, order after order in near real-time. A lightning-fast response means BlackBox is ideal for use during checkout and pick carton selection and fulfilment. The software uses true 3-D placement of every item, ensuring an optimal solution.

Because items are packed accurately, they are more likely to arrive in perfect condition without creating a cardboard mountain. Find out how BlackBox can help your eCommerce company achieve a lower carbon footprint, without compromising quality or delivery times by contacting us today.

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Overcoming the Challenges of Last Mile Deliveries

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Effectively managing last mile deliveries has always been challenging, but never more so than during the past year. It is one of the fastest-growing and often the most complicated part of a supply chain.

Challenges Facing eCommerce Companies

Demand for all types of goods delivery has increased exponentially, creating major headaches for shipping companies trying to satisfy their customers. A considerable part of the demand has come from the huge increase in e-commerce, and these consumers want faster fulfillment and faster last mile deliveries.

Nowadays, more companies offer online shopping, and consumers have a considerable choice as to how they shop, which places more pressure on brands and retailers to ensure they can adequately meet these demands. Increasingly, companies are offering free shipping for a minimum spend which is often quite low, further eating into the all-important bottom line. Then there is the question of ensuring an adequate supply of inventory to meet consumer demand. The pressure is on to create more efficient delivery premises and to have a good logistics network in place, including transportation for last mile deliveries, and which can meet expansion plans.

Ensuring Your Logistics Network is Ready to Meet Demand and Expand

It is important to know your customer base and understand their needs, so you can meet demands and expand when the time is right. These include product selection and delivery times. You may have some products that consistently outsell others. Think about how best to prioritize this inventory and fulfill orders quickly.

Inventory

While you need an adequate inventory, it can be risky to tie up large amounts of capital with a product that may fail to sell promptly, especially given the fickle nature of consumer demand. Work out the percentage of sales from best-selling inventory and identify items that may be slow to move but need to remain in stock.

Smaller Fulfilment Centers

Adding smaller fulfillment centers nearer to high-density areas can reduce costs and ensure faster delivery for best-selling items. Although adding more fulfillment centers can increase warehousing costs, it will reduce transportation costs and increase sales through more efficient last mile deliveries to customers.

Efficient Packaging

Another important part of the logistics network is the packaging. Inefficient packaging can increase costs greatly, especially for companies that choose to offer free or low-cost shipping. It can also be extremely irritating for customers to receive a poorly packaged item. They may be left with an excess of packing material to dispose of, or the item is more likely to arrive damaged.

This is where MagicLogic can help. One of the main applications of our BlackBox® software is Cartonization. It selects the correct box for eFulfillment orders in near real-time, order after order. Maximum fill rate is its main objective, and it is lightning fast so that the results can be used during checkout. Add sophisticated loading rules into the mix, and you can be sure customers receive well-packaged items in properly sized cartons in perfect condition. Your company saves time and money in packaging costs and fewer returns due to damaged goods.

BlackBox is compatible with any WMS/ERP system, and minimal work is needed to achieve integration. Many companies are already leveraging the power of BlackBox, including multiple Tier 1 logistics service providers. To get an idea of how we could help you, read our case study on Toysmith here.

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